The modern market for equipment used in the manufacture of packaging is saturated with Chinese and Taiwanese machines. However, today there comes a time when business entities do not want to spend financial resources on permanent repairs and service maintenance, and managers think that paying only for the brand is not very profitable.

Main criteria for machine selection

Consider first the South Korean and Japanese equipment for the production of cardboard boxes. Machines are oriented to the European market.

The choice of these manufacturers is connected with the needs of the domestic market in a reliable and high-performance device.

At the same time, the latter characteristic implies both the maximum mechanical speed of the machines and ease of maintenance, the optimal wiring system, quick changeover, the easiest adjustment of the device for circulation and, of course, the stability of work in the production process.

Also, an important role in choosing a specific device is played by the optimal ratio of price and quality (for example, this is a South Korean machine for the production of cardboard boxes).

Economic efficiency is an important criterion when choosing a device

Carrying out simple calculations of economic efficiency also showed that the South Korean equipment for the production of cardboard boxes allows you to reduce unit costs to a minimum, ensuring best term return on investment and maximum future earnings.

Embossing and die cutting machines

Young Shin Machinery (South Korea) is one of the world's largest manufacturers in this field. It has been recognized by a large number of developed countries like UK, France, Germany, Netherlands, Italy, Slovenia as well as China and USA.

Such an extraordinary success is due to the fact that this carton making machine has high quality, stability and exceptional reliability in operation with an overall level of automation and a reasonable price.

Thanks to its extensive experience, the use of proven global manufacturing technologies, as well as the availability of a highly qualified staff of designers and engineers, combined with the desire to meet customer requirements, this company has the ability to create universal equipment for the production of cardboard boxes that meet different market requirements. An important aspect in choosing this particular manufacturer is the fact that these machines can be operated for more than 30 years.

Production of containers used in agriculture

A similar container is used in various spheres of human activity. It can be used both for storing some parts in industry and for transporting vegetables in agriculture.

It is the latter sector that requires optimal logistics solutions that significantly speed up processes, reduce costs and meet the needs of ergonomics and hygiene. Only convenient packaging made of dense paper material can meet these requirements.

This article will discuss a reliable line for the production of cardboard boxes, made with the technologies of Boix Europe. This assembly equipment is used in the production and gluing of containers from this material specifically for enterprises operating in agriculture.

Such equipment for the production of cardboard boxes assembles containers of any configuration and from various types of raw materials, which makes it possible to transport both food and non-food products in it.

Specialization of carton box making machine

The lines operating in this area of ​​production are responsible for the following operations:

• a machine for mounting and gluing containers of various combinations and fasteners with and without rods;
• automatic machine for making hardboard boxes with reinforced corners;
• machine for gluing standard boxes with an open top (at the same time, the dimensions of cardboard boxes can be set at the initial stage of processing);
• a device for mounting and gluing boxes of three parts;
• manual press, which is used for gluing shoe packaging with hot glue;
• an automatic device that forms boxes with an octagonal corrugated closure for six bottles.

Summing up the material presented, it should be noted that the described packaging made of thick paper and corrugations is a universal container that is used in various fields of activity of business entities.

Mahapak today is a printing complex specializing in the manufacture of laminated and cardboard packaging for individual orders.

We continuously, day by day, automate and improve the packaging production process, purchase new types of equipment, test various materials in order to offer packaging to our customers. best quality within the required time frame.

If suddenly you ordered packaging from us 1-2 years ago - come again - we are ready to offer you 2 times more design options with even better quality!

Below is a partial list of the equipment we use to make packaging. These are both manual and semi-automatic and automatic machines, which allow us to perform many operations with high quality. It is worth noting here that the equipment is only half the success. Well-honed technological and business processes in the company, as well as a close-knit team of Mahapak professionals, are no less important for high-quality packaging production.

	Paper cutting machines 920mm, 1150mm, 1370mm Maximum cutting length:920mm, 1150mm, 1370mm Almost all raw materials in the manufacture of packaging require trimming, cutting and cutting into format. Paper cutting machine or guillotine - allows cutting sheet materials in a stack with an accuracy of 0.1mm.
	Semi Automatic Screen Printing Line Maximum printable sheet size 1050x750mm. There are practically no such machines on the market. For the manufacture of packaging, we often use various types of design papers. Screen printing is one of the most convenient and profitable ways of applying images to designer papers and non-standard materials. Offset or digital printing is often not applicable here. The maximum sheet format, high-precision registration of the printing table, the ability to print with both solvent and UV inks allow you to print any material available on the market with perfect quality and not compromise on the quality of prints.
	Semi-automatic embossing press up to A1 format Maximum sheet size 1000x700mm The semi-automatic embossing press allows you to apply images to paper and cardboard using foil. For packaging made from designer papers, embossing may well be the only application method. For boxes with full color imprint, embossing is an additional design element.
	A1 format crucible presses ML series Maximum sheet size: 1040x720mm Since we produce a variety of boxes from small boxes for rings to huge boxes for gift sets, hats, etc., we need crucible presses in both A1 and A2 formats. The equipment allows processing A1 sheets of polygraphic format. In this way, we can produce very large boxes.
	Semi-automatic crucible press Rabolini Imperia G format 1200x2000mm Heavy-duty machine for cutting complex products with long blades, as well as large and VERY LARGE boxes. There are practically no such machines in Russia.
	Digital flatbed cutting plotter: Cutting field: 2500x1700mm Tools for cutting, creasing, milling, foam cutting Ability to process materials up to 50mm thick. The flatbed plotter allows, first of all, the production of test samples of packaging without the production of stamps and the cutting process. We always make a test sample of each product before launching the circulation. In addition, the plotter allows you to produce small runs of boxes without ordering stamps, reducing the cost and time.
	Automatic glue application lines with feeder Maximum glue application width: 600mm Such lines allow you to automate the process of assembling laminated boxes and their components, increase productivity and ensure stable output. The equipment captures the sheet from the stack, smears it with glue and puts it on the conveyor belt, where the operations for gluing the boxes are further performed. Several units of equipment allow you to work with different circulations at the same time.
	Semi-automatic laminator A1 format Maximum laminating width: 720mm A laminator is a piece of equipment needed to apply a thin film (lamination) to printed prints. In the production of laminated packaging, in order to ensure the durability of the boxes, we overwhelmingly use the protection of the liners by means of lamination. Therefore, equipment such as a laminator is critically needed.
	Automatic carton groove cutting machine Maximum workpiece format: 450x800mm The car is intended for cutting of grooves in cardboard preparations. Such equipment is necessary for the production of boxes with "sharp" corners. Rather unique equipment for the Russian market.
	Automatic lid making machine Max Lid Format: 450x950mm The automatic cover making machine is designed for the production of book covers. The machine performs all the necessary operations: smearing with glue, positioning the sides, bending the edges, pressing the finished cover. Stability, quality, assembly accuracy of the binding cover within 0.5mm. We use this machine to produce magnetic flap boxes, book boxes and transformer boxes. Productivity is about 8000 operations per shift.
	Semi-automatic machines for crimping boxes Box sizes: from 50x50x10mm to 300x300x100mm The equipment allows to speed up the process of production of laminated boxes. After gluing the liner to the board stock, iron all sides of the box carefully to remove bubbles and press the paper firmly and firmly against the board. The machine allows you to quickly compress the box from all sides. No smoothing, no scratching, perfect quality. Several units of equipment allow you to simultaneously work in a stream with different circulations.
	Semi-automatic machines for assembling boxes in volume Box sizes: from 50x50x10mm The basis of the laminated box is binding cardboard. After cutting, the binding cardboard is a flat blank. For the convenience of tightening the workpiece, we assemble it “in volume” and securely fasten the corners with a special adhesive tape.The presence of such a seemingly simple equipment allows you to significantly speed up this operation. Several units of equipment allow you to simultaneously work in a stream with different circulations.
	Printing binding presses Maximum format: 700x450mm We use presses in the production of bookbinding covers and in the production of complex products, where it is necessary to press flat materials very tightly together. Pressing allows you to get the ideal quality of binding covers: no bubbles, no dents. Pressing further straightens the lids. Several units of equipment allow you to simultaneously work in a stream with different circulations.
	Semi-automatic machines for pressing cardboard sheets Max Width: 900mm This type of machine is also called "calender". We use calenders for flat lamination of sheets, as well as in the production of binding covers. Several units of equipment allow you to simultaneously work in a stream with different circulations.
	Hand embossing press The embossing press allows you to apply images to paper and cardboard using foil. For packaging made from designer papers, embossing may well be the only application method. For boxes with full color imprint, embossing is an additional design element.
	Manual gluers Maximum glue application width: 700mm Manual gluing lines are necessary for the production of small and medium runs, and are also convenient for processing small parts: gluing endpapers for book covers, assembling various components for laminated boxes (inner inserts, intermediate borders, etc.). The operator passes the workpiece through the machine and receives a uniformly applied layer of glue. Several units of equipment allow you to simultaneously work in a stream with different circulations.
+	Various operational printing equipment for trimming corners drilling holes installation of piccolo rings cutting roll materials cutting tapes hot melt adhesive equipment

It is cardboard boxes that have been leading the market for various types of packaging products for many years. Cardboard packaging favorably stands out from the general range with a whole list of advantages: simplicity and speed of manufacturing boxes, affordable price, strength and long service life, a variety of sizes and shapes. Today, when the issue of pollution is becoming more and more urgent environment, cardboard boxes and various containers are the most environmentally friendly, which increases their rating at times. The ability to use the cardboard packaging itself as an advertising solution or space is also important.

Here we will talk about the production of cardboard boxes (packaging), equipment for it, manufacturing technology.

Reasons for popularity

Indispensable for the transportation and storage of almost all groups of goods is a cardboard container, which, if necessary, can be covered with food moisture-resistant film, which makes it possible to use it for fragile, loose, confectionery and other demanding products. This container is lightweight, economical and highly durable.

Corrugated packaging is probably the most popular type of cardboard packaging. It is preferred over metal, wooden and plastic boxes due to its low weight, the ability to choose the appropriate size (from the smallest boxes to very large boxes with multi-layer faces). Corrugated packaging has an indispensable property in many situations - it can be easily folded during transportation and takes up a minimum of space in transport or in a warehouse. In addition, only a cardboard box can be burned without harm to others and the environment. It can be recycled and made into new cardboard and paper packaging, as well as into cheap toilet, wrapping or stationery paper.

Necessary equipment

An automatic line is used for the production of cardboard packaging. It is very easy to set up using the touch screen in a few seconds. 50 programs of this equipment allow you to make cardboard boxes of any size, including those that are necessary for you, for a specific product. During one cycle, the machine can produce both three- and five-layer blanks, and the cardboard is fed automatically.

Line Emmeci MS 92, price from 100,000 euros

Automation of the process reduces the burden on employees and significantly increases the productivity of the enterprise (for an hour of operation, such a machine produces about a thousand boxes measuring 20 cm by 30 cm). It is necessary to enter only the dimensions you need in the end (length, height, width), and the computer will complete all the remaining calculations itself and the blanks will be carefully cut out, with all the necessary cuts and overlaps.

Video of the line for the production of cardboard packaging Emmeci MS 92:

The “machine” for boxes has a system of anti-slip guides (rubber rollers) that guide the workpiece smoothly without shifts throughout the entire process. The design of the knives clearly cuts off excess cardboard from the blanks, saving time and costs.

Packaging production technology

Before starting work, it is important to clearly define all the components of the final product: purpose, material, size, shape, quantity. You can order any shape and size, from standard square and rectangular boxes to unusual round packages.

Video of the production technology of corrugated cardboard boxes:

Cardboard packaging is mainly made of gray cardboard and micro-corrugation. Less often they choose a more interesting light, and for special occasions usually customers order color carton box. AT recent times Much attention is paid to the design development of packaging products. To increase the attractiveness of carton packaging resort to bright images, cutting and other ways to improve appearance boxes.

The post has been changed:

Production of cardboard boxes

Investments: from 850 thousand rubles

Payback: from 3 months

Today, 80% of exported and imported goods are transported in cardboard boxes. It is lightweight, environmentally friendly and recyclable. Therefore, the cardboard box business is very profitable.

business concept

The bottom line is to open the production of cardboard boxes, which will be sold to various plants and factories. The advantage is that you do not need to sell your products individually, you need to find several large customers who will be sold all the goods. These can be confectionery factories, wine and vodka factories and any other enterprises in the food industry. Manufacturers of equipment and electronics also need cardboard boxes.

What is required for implementation?

Best of all, this business, of course, will work in large cities, where it is easy to find potential client. But if in a small town there are enterprises that produce and sell their own goods, then it will be more profitable for them to purchase cardboard boxes from you than to order in another city.

The main cost-intensive step in the implementation of a business idea is the arrangement of the premises and the purchase of the necessary equipment and raw materials.

The most difficult thing is to find a room that meets the following requirements:

• average area 100 sq. m for machines and 50 sq. m for a warehouse;
• air temperature in the room + 18 degrees, in the warehouse +5, humidity - 80%;
• the room must be absolutely dry, protected from moisture.

The next step is to purchase equipment. The manufacturing process itself consists of the following steps:

• sheet cutting;
• printing on cardboard;
• making box molds;
• gluing containers.

This requires the following equipment:

• cutting and scoring machine;
• flexographic machine;
• automatic press;
• folder gluer.

In addition to all this, it is necessary to create conditions for the work of employees, allocate a corner for managers and accountants, or rent a separate office. Equip the premises with a bathroom, a video surveillance system and an alarm system.

Step by step start instructions

After financial plan all calculations have been drawn up and made, you can proceed to the implementation of a business project:

1. Registration. Obtaining all necessary permits for the production and sale of products.
2. Search and equipment of the premises, office and warehouse. It is ideal to combine all three rooms in one, or so that they are close to each other.
3. Hiring employees: an accountant, a security guard, at least three workers. Perhaps you will conduct all the documentation and financial calculations yourself. This reduces the need for one employee.
4. Purchase of equipment. At least 4 machines, tables for work, furniture for employees, plumbing, office equipment will be required. All equipment can be bought and used. In addition, you will have to spend money on surveillance cameras and alarms. You will also need a vehicle to deliver the goods.
5. Purchase of raw materials. Boxes are made from corrugated cardboard.
6. Advertising. Any marketing techniques can be used: advertising in the media, the Internet, announcements at bus stops, banners and booklets. Initially, you can order advertising brochures with detailed information about your business, product and prices, as well as personally provide them to all enterprises - potential customers.

Financial calculations

Start-up capital

So, the initial investment in the business for the production of cardboard boxes:

• 25,000 - registration of an enterprise;
• 30,000 - rent of premises;
• 100,000 - salary to employees;
• 400,000 - purchase of equipment, machinery and raw materials;
• 20,000 - advertising;
• 20,000 - transportation costs;
• 50,000 - miscellaneous.

In general, to start and develop a business, you need to invest an average of 625-650 thousand rubles. The larger the scale of production, the higher the amount of investment.

Monthly expenses

Each month, the following costs are provided:

• 30,000 - rent of premises;
• 80,000 - salary to employees;
• 20,000 - purchase of corrugated cardboard - 1,000 sheets;
• 10,000 - advertising;
• 20,000 - transportation costs;
• 50,000 - utility and tax payments.

Every month you need to spend 230-250 thousand rubles.

How much can you earn?

One sheet of corrugated cardboard costs about 20 rubles. The production of one package requires 1/10 of a sheet of corrugated cardboard. A packing box will cost 20 rubles, that is, 10 packs are obtained from one sheet. In total, this is 200 rubles. On a day, 5 workers can make a minimum of 150 pieces each. The daily profit, respectively, is 15 thousand rubles, the monthly profit, taking into account days off, is 390 thousand rubles. After deducting all investments, the owner is left with 140 thousand rubles. With large scale production, profits will be significantly higher.

Payback periods

With good sales, payback will come in three months.

Business risks and cons

The main problems associated with this case are the arrangement of suitable premises and the search for clients. In addition, domestic troubles may arise, as in any production - problems with transport, with the supplier of raw materials, workers, equipment breakdowns and much more. All this, of course, can be avoided with a well-thought-out and well-written business plan.

Conclusion

In general, the cardboard box business is a commercial business that is profitable and relevant. And this business will generate income as long as food, beverage or technology manufacturers have a need to transport their goods.